MillQuadFeed15 – Plastic injection mold – Flat Top Inserts
IMPROVED TOOL LIFE
With high load resistant cutting edges, MillQuadFeed flat top inserts demonstrated little edge chipping.
As the result, tool life increased by 1.2 times over the competitor square positive inserts.
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| Industry | Automotive |
|---|---|
| Component | Mold |
| Material ISO code |
 P - Steel |
| Work material | Pre-hardened steel |
| Machine(spindle type) | Horizontal Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | High feed milling |
| Product name | MillQuadFeed |
| TSR No. | 5080M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TXSW15J080B31.7R05 | High feed cutter |
| Number of teeth | 5 | 5 |
| Cutting diameter | 80 (3.14") | 80 (3.14") |
| Overhang (mm) | 300 (11.8") | 300 (11.8") |
| Insert | SWMW1506USR | Square insert |
| Number of cutting edges | 4 | 4 |
| Grade | AH8015 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 120 (394sfm) | 120 (394sfm) |
| Feed per tooth f/z (mm/t) | 2.2 (.087ipt) | 2.2 (.087ipt) |
| Feed speed Vf (mm/min) | 5,252 (207ipm) | 5,252 (207ipm) |
| Depth of cut ap (mm) | 1.0 (.039) | 1.0 (.039) |
| Width of cut ae (mm) | ~55.0 (~2.16") | 55.0 (~2.16") |
| Coolant | Dry(Air) | Dry(Air) |