DrillMeister – Gear housing – AH9130
IMPROVED TOOL LIFE
For bolt-through hole machining in a cast iron gearbox, conventional methods used a 5xD interchangeable head drill from another company with a long tool to avoid interference.However, there were issues with tool life.
To improve machining stability and extend tool life, we proposed combining the DrillMeister modular head with a Φ20 steel shank to enhance tool rigidity.
As a result, the number of holes machined increased from 1260 to 2115, achieving a 1.7-times longer tool life.
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| Industry | Heavy |
|---|---|
| Component | Gear housing |
| Material ISO code |
 K - Cast iron |
| Work material | FCD800 |
| Machine(spindle type) | Vertical Machining Center Middle(#40,HSK63) |
| Tool family | Holemaking |
| Tool category | Drilling |
| Product name | DrillMeister |
| TSR No. | 5036D |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TID140M10-3 | Head changeble drill 5XD |
| Head | DMP141 | Drilling head |
| Grade | AH9130 | PVD |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (m/insert) | 52 | 31 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Tool diameter DC (mm) | 14.1 | 14.1 |
| Hole depth H (mm) | 25 | 25 |
| Cutting speed V/c (mm/min) | 52 | 52 |
| Feed f (mm/rev) | 0.1 | 0.1 |
| Feed speed Vf (mm/min) | 117 | 117 |
| Coolant | Internal | Internal |