DrillMeister TungFlex connection – Pump rotor-

IMPROVED TOOL LIFE

In this application, an 8×D tool overhang was required to avoid interference, while the actual hole depth was less than 3×D. The existing competitor's 8×D drill suffered from unstable machining due to the long overhang condition, resulting in cutting edge chipping and limited tool life. To address this issue, the DrillMeister modular shank was selected to provide a highly rigid tooling setup capable of maintaining stability even under extended overhang conditions. As a result, excellent machining stability was achieved, edge chipping was effectively suppressed, and tool life was improved approximately threefold, increasing from 324 holes to 972 holes.

DrillMeister
Industry Oil & Gas
Component Pump roter
Material ISO code P - SteelP - Steel
Work material C35
Machine(spindle type) Machining Center Large(#50,HSK100)
Tool family Holemaking
Tool category Drilling
Product name DrillMeister
TSR No. 5687H
Pump roter

Tool

Tungaloy Competitor
Body TID170M12-3 Head exchangable drill 8xD
Head DMP175 Drill head 17.5mm
Grade AH9130 PVD

Tool life

Tungaloy Competitor
Tool life (m/insert) 43.7 14.6

Cutting conditions

Tungaloy Competitor
Tool diameter DC (mm) 17.5 17.5
Hole tolerance grade ±0.1 ±
Surface quality required Ra (μm) Good Good
Hole depth H (mm) 45 45
Cutting speed V/c (m/min) 82 82
Feed f (mm/rev) 0.35 0.35
Feed speed Vf (mm/min) 522 522
Coolant Internal coolant Internal coolant

Result

Tool life3 times