MiniForceTurn-Sprocket parts-T9215
Improved tool life and cost reduction
In internal finishing and back turning, current products have a short tool life due to burrs. To achieve longer life and cost reduction, we tested a combination with the DXMU-TS breaker. As a result, we achieved a three times longer life. Burr issue was also significantly reduced, achieving stable machining.
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| Industry | Automotive |
|---|---|
| Component | Sprocket |
| Material ISO code |
|
| Work material | S45C |
| Machine(spindle type) | CNC Lathe |
| Tool family | Turning |
| Tool category | Internal turning |
| Product name | MiniForce-Turn |
| TSR No. | 5641T |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | A20R-SDZXL07-D200 | Standard holder |
| Insert | DXMU070304L-TS | DCMT11T304-finish breaker |
| Edges par insert | 4 | 2 |
| Grade | T9215 | CVD M20 grade |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (pcs/edge) | 360 | 120 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 150 | 150 |
| Feed f (mm/rev) | 0.15 | 0.15 |
| Depth of cut ap (mm) | 1.4 | 1.4 |
| Coolant | Wet | Wet |