MiniForceTurn-Shaft parts-SH725

Cost reduction and stable tool life

In external turning of shaft components, our customer requested cost reduction and stable machining. Testing Mini Force Turn of double-sided positive inserts revealed that it achieved more stable tool life than competitor’s products! Furthermore, the number of corners doubled, resulting in successful cost reduction!
Mini Force Turn is Tungaloy’s unique products that achieves performance equivalent to or better than conventional ISO while also reducing costs.

MiniForce-Turn
Industry Engineering
Component Shaft Parts
Material ISO code S - Super-alloys and titaniumS - Super-alloys and titanium
Work material Ti-6Al-4V
Machine(spindle type) Swiss Lathe
Tool family Turning
Tool category External turning
Product name MiniForce-Turn
TSR No. 5632T
Shaft Parts

Tool

Tungaloy Competitor
Holder JSDJ2XR1212X07 Standard tool holder
Insert DXGU070302MFL-JS DCGT11T302-finish breaker
Edges par insert 4 2
Grade SH725 PVD S25 grade

Tool life

Tungaloy Competitor
Tool life (pcs/edge) 800 800

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 60 60
Feed f (mm/rev) 0.05 0.05
Depth of cut ap (mm) 0.1 0.1
Coolant Wet Wet

Result

Tool lifeSame tool life

Tool lifeDouble the number of corners and machining QTY!!!