ReamMeister, Motor flange, AH725
IMPROVED PRODUCTIVITY & TOOL LIFE
In the machining of positioning pin holes for the drive motor flange, there was a request to reduce machining time and the frequency of tool changes.
ReamMeister achieved significant increases in efficiency and tool life by delivering coolant directly to each cutting edge.
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| Industry | Construction |
|---|---|
| Component | Motor flange |
| Material ISO code |
|
| Work material | FCV450 |
| Machine(spindle type) | Horizontal Machining Center Large(#50,HSK100) |
| Tool family | Holemaking |
| Tool category | Reaming |
| Product name | ReamMeister |
| TSR No. | 5598D |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TRM-T8-R20-1.5 | HSS |
| Head | HRM-24.000-BL-T8 AH725 | |
| Grade | AH725 | PVD |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (m/insert) | 600 | 70 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Tool diameter DC (mm) | 24 | 24 |
| Hole tolerance grade | +0.02/-0.01 | +0.02/-0.01 |
| Pilot hole diameter (mm) | 23.8 | 23.5 |
| Hole depth H (mm) | 38 | 38 |
| Cutting speed V/c (m/min) | 151 | 10 |
| Feed f (mm/rev) | 0.6 | 0.23 |
| Feed speed Vf (mm/min) | 1202 | 31 |
| Coolant | Emulsion | Emulsion |