ReamMeister, Motor flange, AH725

IMPROVED PRODUCTIVITY & TOOL LIFE

In the machining of positioning pin holes for the drive motor flange, there was a request to reduce machining time and the frequency of tool changes.
ReamMeister achieved significant increases in efficiency and tool life by delivering coolant directly to each cutting edge.

ReamMeister
Industry Construction
Component Motor flange
Material ISO code K - Cast ironK - Cast iron
Work material FCV450
Machine(spindle type) Horizontal Machining Center Large(#50,HSK100)
Tool family Holemaking
Tool category Reaming
Product name ReamMeister
TSR No. 5598D
Motor flange

Tool

Tungaloy Competitor
Body TRM-T8-R20-1.5 HSS
Head HRM-24.000-BL-T8 AH725
Grade AH725 PVD

Tool life

Tungaloy Competitor
Tool life (m/insert) 600 70

Cutting conditions

Tungaloy Competitor
Tool diameter DC (mm) 24 24
Hole tolerance grade +0.02/-0.01 +0.02/-0.01
Pilot hole diameter (mm) 23.8 23.5
Hole depth H (mm) 38 38
Cutting speed V/c (m/min) 151 10
Feed f (mm/rev) 0.6 0.23
Feed speed Vf (mm/min) 1202 31
Coolant Emulsion Emulsion

Result

Productivity39 times

Tool life8.5 times