T500 series-Brake Flange-T515

STABLE TOOLLIFE

The customer currently using exisiting grade tested T515 to improve processing stability. The results showed that stable machining was possible up to 400 units per corner. As shown in the photo below, T515 showed less damage than the current product, performed excellent wear resistance.
T515 demonstrates superior performance in FC machining compared to the existing grades.

T500
Industry Automotive
Component Brake Disk
Material ISO code K - Cast ironK - Cast iron
Work material FC250
Machine(spindle type) CNC Lathe
Tool family Turning
Tool category Face turning
Product name T500
TSR No. 5560T
Brake Disk

Tool

Tungaloy Competitor
Holder Standard tool holder Standard tool holder
Shank 25 shank
Insert CNMG120408-CM CNMG120408-medium breaker
Edges par insert 4 4
Grade T515 K15(CVD)

Tool life

Tungaloy Competitor
Tool life (pcs/edge) 400 400(unstable)

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 120 120
Feed f (mm/rev) 0.35 0.35
Depth of cut ap (mm) 1.0 1.0
Coolant WET WET

Result

Tool lifeStable tool life