SW and FW – Reduction Gear – T515

IMPROVED PRODUCTIVITY AND TOOL LIFE

Improved productivity
- Due to the uniquely designed wiper edge with radius shape, SW chipbreaker increases productivity by 1.2 times compared to the competitor’s regular insert without wiper.

Long tool life
- T515, the new grade for cast iron, drastically improves wear resistance especially in continuous cutting due to the thicker Al2O3 layer, resulting in stable machining that extends tool life by 3 times compared to the competitor.

Cost reduction
- In addition to high productivity and long tool life, SW chipbreaker in the ISO EcoTurn series will deliver cost reduction while its cutting performance is equal to or higher than the competitor’s regular-sized inserts.

SW and FW
Industry Power Generation
Component Reduction gear
Material ISO code K - Cast ironK - Cast iron
Work material FCD800
Machine(spindle type) CNC Lathe
Tool family Turning
Tool category Face turning
Product name SW and FW
TSR No. 493T
Reduction gear

Tool

Tungaloy Competitor
Holder ACLNL2525M0904-A ACLNL2525M12
Insert CNMG090408E-SW CNMG120408-Medium chip breaker
Grade T515 CVD(K15)

Tool life

Tungaloy Competitor
Tool life (pcs/edge) 6 2

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (mm/min) 110 110
Feed f (mm/rev) 0.3 0.25
Depth of cut ap (mm) 1 1
Coolant wet wet

Result

Productivity1.2 times

Tool life3 times