TungSpeedMill – Gear Box Housing – B5
IMPROVED PRODUCTIVITY AND TOOL LIFE
Due to the large stock of removal on the component, ap is as much as 9mm. Because of our full-edged PCD inserts with the cutting edge length extending up to 11mm, the number of passes is reduced to just 1 pass with our new TungSpeedMill, while the competitor has to cut in 2 passes with their 8mm cutting edge. As a result, the cycle time is reduced to 50% of the competitor’s.
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| Industry | Automotive |
|---|---|
| Component | Gear Box Housing |
| Material ISO code |
 N - Non-ferrous metal |
| Work material | ADC12 |
| Machine(spindle type) | Machining Center |
| Tool family | Milling |
| Tool category | Face milling |
| Product name | TungSpeed-Mill |
| TSR No. | 389M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TTS-D100S16 | Facemill cutter |
| Effective number of teeth | 16 | 12 |
| Cutting diameter | 100 | 100 |
| Insert | VPA02TRB500 | PCD tip insert |
| Number of cutting edges | 1 | 1 |
| Grade | B5 | PCD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (mm/min) | 2827 | 3142 |
| Feed per tooth f/z (mm/t) | 0.06 | 0.08 |
| Feed speed Vf (mm/min) | 8640 | 9600 |
| Depth of cut ap (mm) | 4~6 | 2~3 |
| Width of cut ae (mm) | 8~20 | 8~20 |
| Coolant | Water Soluble | Water Soluble |