ShredMeister, Mold jig, AH725
IMPROVED PRODUCTIVITY
ShredMeister is specially designed for roughing operations, enabling highly efficient machining for a wide range of applications—including slotting and shoulder milling—with excellent chip evacuation performance.
In pocket milling of D2 (SKD11) material, ShredMeister demonstrated outstanding performance, achieving processing efficiency 4.5 times higher than conventional high-speed steel (HSS) tool.
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| Industry | Die & Mold |
|---|---|
| Component | Jig |
| Material ISO code |
|
| Work material | D2 |
| Material hardness | 220HB |
| Machine(spindle type) | Vertical Machining Center Middle(#40,HSK63) |
| Tool family | Milling |
| Tool category | Shoulder milling & Slotting |
| Product name | ShredMeister |
| TSR No. | 5449M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TECR120B4X-18/48W12-100 | |
| Number of teeth | 4 | 4 |
| Cutting diameter | 12 | 12 |
| Overhang (mm) | 48 | 40 |
| Grade | AH725 | High speed steel + PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 100 | 49 |
| Feed per tooth f/z (mm/t) | 0.11 | 0.05 |
| Feed speed Vf (mm/min) | 1167 | 260 |
| Depth of cut ap (mm) | 6 | 6 |
| Width of cut ae (mm) | 12 | 12 |
| Coolant | Air | Air |