TungCut – Parking axle – AH7025
IMPROVE TOOL LIFE
During parting off S45C parking axles in automotive production, the conventional tool experienced frequent insert changes due to limited tool life, even though chip control was challenging.
By introducing Tungaloy’s TungCut with AH7025 grade, known for its excellent wear resistance and high edge reliability in steel machining, the process achieved stable cutting performance.
As a result, tool life increased by approximately 60%, allowing the number of parts machined per edge to rise from 500 to 800 and significantly reducing downtime for insert replacement.
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| Industry | Automotive |
|---|---|
| Component | Parking axle |
| Material ISO code |
|
| Work material | S 45 C |
| Machine(spindle type) | CNC Lathe |
| Tool family | Grooving |
| Tool category | Parting off |
| Product name | TungCut |
| TSR No. | 118965G |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | JCTER1212F2T12 | 12x12 shank |
| Insert | DGL2-020 | 2 corner insert |
| Edges par insert | 2 | 2 |
| Cutting width | 2 | 2 |
| Grade | AH7025 | PVD grade |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (pcs/edge) | 800 | 500 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 141 | 141 |
| Feed f (mm/rev) | 0.08 | 0.08 |
| Depth (mm) | 9 | 9 |
| Coolant | External | External |