TungCut – Housing Valve – AH8005
IMPROVE TOOL LIFE
For parting off operations on AISI 304L stainless steel housing components, the previous tool struggled to deliver sufficient tool life, resulting in frequent insert changes and higher machining costs.
By introducing Tungaloy's TungCut system with the DGM3-020 insert in AH8005 grade—known for its superior wear resistance and reliable performance in stainless steel applications—the customer achieved a significant improvement.
The number of parts produced per cutting edge increased from 350 to 550, representing a tool life extension of over 57%, while maintaining stable machining conditions throughout the process.
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| Industry | Engineering |
|---|---|
| Component | housing valve |
| Material ISO code |
|
| Work material | AISI/SAE 304-L |
| Machine(spindle type) | CNC Lathe |
| Tool family | Grooving |
| Tool category | Parting off |
| Product name | TungCut |
| TSR No. | 118456G |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | CAEL-3T16 | 16x16 shank |
| Insert | DGM3-020 | 2 corner insert |
| Edges par insert | 2 | 2 |
| Cutting width | 3.0 | 3.0 |
| Grade | AH8005 | PVD grade |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (pcs/edge) | 550 | 350 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 170 | 170 |
| Feed f (mm/rev) | 0.05 | 0.05 |
| Depth (mm) | 10 | 10 |
| Coolant | External | External |