AddForceCut – pinion gear – AH7025
IMPROVE TOOL LIFE
In parting off SNCM20 pinion gears on a CNC lathe, the previous solution faced tool life constraints, requiring frequent insert changes and resulting in lower efficiency.
By adopting Tungaloy’s AddForceCut system with the AH7025 grade, which combines a highly rigid self-clamping design for stable parting operations and a PVD-coated insert optimized for wear and fracture resistance, machining stability and tool longevity were significantly enhanced.
The number of parts machined per cutting edge increased from 500 to 800, achieving a 60% improvement in tool life and reducing downtime for insert replacement.
Share
| Industry | Automotive |
|---|---|
| Component | Pinion gear |
| Material ISO code |
|
| Work material | SNCM20 |
| Machine(spindle type) | CNC Lathe |
| Tool family | Grooving |
| Tool category | Parting off |
| Product name | AddForceCut |
| TSR No. | 117076G |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | QSG52-3T | Blade |
| Shank | CHTBR2525-52 | |
| Insert | QGM3-020 | 1 corner insert |
| Edges par insert | 1 | 1 |
| Cutting width | 6.5 | 6.5 |
| Grade | AH7025 | PVD grade |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (pcs/edge) | 800 | 500 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 170 | 170 |
| Feed f (mm/rev) | 0.1 | 0.1 |
| Coolant | External | External |