AddForceCut – Valve – AH6235

IMPROVE PRODUCTIVITY AND TOOL LIFE

In the parting off process of Valve components made from SUS 316L stainless steel on a CNC lathe, the previous tool struggled with producing long, unbroken chips that impacted process stability and chip evacuation.
By adopting Tungaloy's AddForceCut, featuring a rigid self-clamping system and AH6235 PVD grade optimized for stainless steel, the customer achieved reliable chip breaking and improved machining consistency.
This resulted in a significant productivity increase of over 260% and a 25% enhancement in tool life compared with the previous solution.

AddForceCut
Industry Engineering
Component Valve
Material ISO code M - Stainless steelM - Stainless steel
Work material SUS316L / X2CrNiMo17-12-3
Machine(spindle type) CNC Lathe
Tool family Grooving
Tool category Parting off
Product name AddForceCut
TSR No. 116886G
Valve

Tool

Tungaloy Competitor
Holder QSP32-3D Blade
Shank CTBU32-32
Insert QGS3-020 2 corner insert
Edges par insert 1 2
Cutting width 3 3
Grade AH6235 PVD grade

Tool life

Tungaloy Competitor
Tool life (pcs/edge) 15 12

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 80 100
Feed f (mm/rev) 0.1 0.03
Depth (mm) 3 3
Coolant Internal + External Internal + External

Result

Improved ProductivityProductivity 267%

Improved Tool LifeTool life 125%