AddForceCut – Valve – AH6235
IMPROVE PRODUCTIVITY AND TOOL LIFE
In the parting off process of Valve components made from SUS 316L stainless steel on a CNC lathe, the previous tool struggled with producing long, unbroken chips that impacted process stability and chip evacuation.
By adopting Tungaloy's AddForceCut, featuring a rigid self-clamping system and AH6235 PVD grade optimized for stainless steel, the customer achieved reliable chip breaking and improved machining consistency.
This resulted in a significant productivity increase of over 260% and a 25% enhancement in tool life compared with the previous solution.
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| Industry | Engineering |
|---|---|
| Component | Valve |
| Material ISO code |
|
| Work material | SUS316L / X2CrNiMo17-12-3 |
| Machine(spindle type) | CNC Lathe |
| Tool family | Grooving |
| Tool category | Parting off |
| Product name | AddForceCut |
| TSR No. | 116886G |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | QSP32-3D | Blade |
| Shank | CTBU32-32 | |
| Insert | QGS3-020 | 2 corner insert |
| Edges par insert | 1 | 2 |
| Cutting width | 3 | 3 |
| Grade | AH6235 | PVD grade |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (pcs/edge) | 15 | 12 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 80 | 100 |
| Feed f (mm/rev) | 0.1 | 0.03 |
| Depth (mm) | 3 | 3 |
| Coolant | Internal + External | Internal + External |