DoPent – Heavy Equipment Part – AH3225

IMPROVE PRODUCTIVITY

The competitor’s tool pushed too hard on weak parts, making chatter and rough surfaces. DoPent, with a 70-degree angle, pushed less, cut smoother, and gave better surfaces. It also allowed faster cutting, so productivity became 2.4 times higher.

DoPent
Industry Heavy
Component Heavy equipment part
Material ISO code P - SteelP - Steel
Work material S235
Machine(spindle type) Horizontal Machining Center Middle(#40,HSK63)
Tool family Milling
Tool category Face milling
Product name DoPent
TSR No. 5371M
Heavy equipment part

Tool

Tungaloy Competitor
Body TEN09R100M31.7-08 45°Face mill
Number of teeth 8 8
Cutting diameter 100 100
Insert PNMU0905GNEN-MJ Negative, pentagonal insert
Number of cutting edges 10 10
Grade AH3225 PVD

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 150 (492 sfm) 125 (410 sfm)
Feed per tooth f/z (mm/t) 0.2 (.008 ipt) 0.1 (.004 ipt)
Feed speed Vf (mm/min) 764 (30.08 ipm) 318 (12.52 ipm)
Depth of cut ap (mm) 1.0 (.039") 1.0 (.039")
Width of cut ae (mm) 90 (3.543") 90 (3.543")
Coolant Dry Dry

Result

Productivity2.4 times