IMPROVE PRODUCTIVIY and TOOL LIFE
In drilling stainless-steel valve connector components, the existing tool provided poor chip evacuation, making it difficult to improve cutting conditions and tool life.
By applying a DMM head designed for stainless-steel machining, improvements in both tooling performance and machining efficiency were achieved.
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| Industry | Oil & Gas |
|---|---|
| Component | Valve fitting |
| Material ISO code |
|
| Work material | SUS304/X5CrNi18-9 |
| Machine(spindle type) | CNC Lathe |
| Tool family | Holemaking |
| Tool category | Drilling |
| Product name | DrillMeister |
| TSR No. | 5559H |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TID145F16-5 | Head exchangable drill 5xD |
| Head | DMM145 AH9130 | Drill head 140deg |
| Grade | AH9130 | PVD |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (m/insert) | 16.5 | 13.3 |
| Number of workpieces (pcs/insert) | 330 | 265 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Tool diameter DC (mm) | 14.5 | 14.5 |
| Hole tolerance grade | IT10 | IT10 |
| Hole depth H (mm) | 50 | 50 |
| Cutting speed V/c (m/min) | 57 | 50 |
| Feed f (mm/rev) | 0.16 | 0.13 |
| Feed speed Vf (mm/min) | 200 | 143 |
| Coolant | Internal | Internal |