IMPROVE PRODUCTIVIY and TOOL LIFE

In drilling stainless-steel valve connector components, the existing tool provided poor chip evacuation, making it difficult to improve cutting conditions and tool life.
By applying a DMM head designed for stainless-steel machining, improvements in both tooling performance and machining efficiency were achieved.

DrillMeister
Industry Oil & Gas
Component Valve fitting
Material ISO code M - Stainless steelM - Stainless steel
Work material SUS304/X5CrNi18-9
Machine(spindle type) CNC Lathe
Tool family Holemaking
Tool category Drilling
Product name DrillMeister
TSR No. 5559H
Valve fitting

Tool

Tungaloy Competitor
Body TID145F16-5 Head exchangable drill 5xD
Head DMM145 AH9130 Drill head 140deg
Grade AH9130 PVD

Tool life

Tungaloy Competitor
Tool life (m/insert) 16.5 13.3
Number of workpieces (pcs/insert) 330 265

Cutting conditions

Tungaloy Competitor
Tool diameter DC (mm) 14.5 14.5
Hole tolerance grade IT10 IT10
Hole depth H (mm) 50 50
Cutting speed V/c (m/min) 57 50
Feed f (mm/rev) 0.16 0.13
Feed speed Vf (mm/min) 200 143
Coolant Internal Internal

Result

TOOL LIFE1.24 times

PRODUCTIVITY1.4 times