MillQuadFeed15 – Rail – U type inserts
IMPROVED TOOL LIFE
MillQuadFeed UER-MM inserts enable light cutting, reducing the risk of chatter and tool failure while ensuring stability for machining weak-fixtured components.
Unlike competitor inserts that require 2-3 indexings per component, UER-MM completes machining with just one indexing, improving efficiency and saving both time and costs.
Share
| Industry | Railway |
|---|---|
| Component | Rail |
| Material ISO code |
|
| Work material | C55 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | High feed milling |
| Product name | MillQuadFeed |
| TSR No. | 5296M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TXSW15J100B31.7R06 | High feed cutter |
| Number of teeth | 6 | 5 |
| Cutting diameter | 100 (3.94") | 80 (3.15") |
| Insert | SWMT1506UER-MM | Positive inserts |
| Number of cutting edges | 4 | 4 |
| Grade | AH3135 | PVD,P30 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 150 (492sfm) | 150 (492sfm) |
| Feed per tooth f/z (mm/t) | 1.26 (.050ipt) | 1.2 (.047ipt) |
| Feed speed Vf (mm/min) | 3,600 (141.7ipm) | 3,600 (141.7ipm) |
| Depth of cut ap (mm) | 1.5 (.059") | 1.5(.059") |
| Width of cut ae (mm) | 60 (2.36") | 60 (2.36") |
| Coolant | Dry | Dry |