ISO-Eco Turn-Cover-T9225
Cost reduction and longer tool life
Customer were facing major issues with reduced productivity due to the chip control and short tool life of SAPH materials.
*Improvements were needed to realize an automated production line.
As a result of testing the combination of ISO-Eco turn with T9225 and the GNMG shape, it was possible to improve chip control compared to the current product and achieve twice the tool life. Furthermore, the use of ISO-Eco Turn achieved cost reduction.
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| Industry | Automotive |
|---|---|
| Component | Cover |
| Material ISO code |
 P - Steel |
| Work material | SAPH440 |
| Machine(spindle type) | CNC Lathe |
| Tool family | Turning |
| Tool category | External turning |
| Product name | ISO-EcoTurn |
| TSR No. | 5540T |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | ACLNL2525M0904-A | Standard tool holder |
| Insert | GNMG090408E-TSF | CNMG120408-** |
| Edges par insert | 4 | 4 |
| Grade | T9225 | CVD(P35) |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (pcs/edge) | 300 | 100 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 450 | 450 |
| Feed f (mm/rev) | 0.2 | 0.2 |
| Depth of cut ap (mm) | 0.5 | 0.5 |
| Coolant | WET | WET |