SW and FW – Outer Race – T9225
COST REDUCTION
Drastic cost reduction
- The reduction in tool cost with SW chipbreaker was about 80% compared to the competitor’s wiper insert due to the following improvements.
1. Doubled tool life
2. Reduced tool cost by using ISO-EcoTurn
3. Increase in the number of corners per insert by choosing the insert shape suitable for the operation
Improved productivity
- SW chipbreaker with the wiper edge in the innovative geometry allowed the cutting conditions to be optimized for the operation, increasing
productivity by 1.2 times.
Share
| Industry | Automotive |
|---|---|
| Component | Outer Race |
| Material ISO code |
 P - Steel |
| Work material | S45C |
| Machine(spindle type) | CNC Lathe |
| Tool family | Turning |
| Tool category | Face turning |
| Product name | SW and FW |
| TSR No. | 555T |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | AWLNR2525M0604-A | DDJNR2525M15 |
| Insert | WNMG060412E-SW | DNMG150412-Medium chip breaker |
| Edges par insert | 6 | 4 |
| Grade | T9225 | CVD(P25) |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 260 | 330 |
| Feed f (mm/rev) | 0.45 | 0.3 |
| Depth of cut ap (mm) | 1.5 | 1.5 |
| Coolant | wet | wet |