VariableMeister, Stator, AH725
IMPROVED TOOL LIFE
VariableMeister enables stable machining and extended tool life through the effect of its variable pitch and variable helix design. In this case, the long overhang caused competitor tools to experience chatter and chipping, resulting in short tool life. However, VariableMeister maintained stable machining throughout the process and achieved 2.3 times longer tool life.
Share
| Industry | Aerospace |
|---|---|
| Component | Stator |
| Material ISO code |
 M - Stainless steel |
| Work material | SUS630 |
| Machine(spindle type) | Vertical Machining Center Large(#50,HSK100) |
| Tool family | Milling |
| Tool category | Slot milling |
| Product name | VariableMeister |
| TSR No. | 5480M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TEC100H4M-20C10CF-R05-72 | |
| Number of teeth | 4 | 4 |
| Cutting diameter | 10 | 10 |
| Overhang (mm) | 35 | 35 |
| Grade | AH725 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 62 | 62 |
| Feed per tooth f/z (mm/t) | 0.03 | 0.03 |
| Feed speed Vf (mm/min) | 237 | 237 |
| Depth of cut ap (mm) | 3 | 3 |
| Width of cut ae (mm) | 10 | 10 |
| Coolant | External | External |