TungShortCut – Valve with hose nipple – AH7025

IMPROVE PRODUCTIVITY AND TOOL LIFE

In internal grooving of SUM23 valve components on a dedicated machine, the previous tool struggled with dimensional accuracy, unstable chip evacuation, and insufficient surface quality, particularly when a small internal diameter and deep overhang were required.
By introducing TungShortCut equipped with the AH7025 grade—renowned for its high wear resistance and toughness—the machining process achieved stable groove dimension control and nearly eliminated chip wrapping.
As a result, tool productivity improved by over 270%, and tool life doubled, with no surface peeling observed even after processing 1,000 parts per cutting edge.

TungShortCut
Industry Engineering
Component Valve with hose nipple
Material ISO code P - SteelP - Steel
Work material SUM23
Machine(spindle type) Dedicated Machine
Tool family Grooving
Tool category Internal grooving
Product name TungShortCut
TSR No. 122733G
Valve with hose nipple

Tool

Tungaloy Competitor
Holder CTIR10S2T03-D120 Φ10 shank
Insert DGS2S-010 1 corner insert
Edges par insert 1 1
Cutting width 2 2.5
Grade AH7025 PVD grade

Tool life

Tungaloy Competitor
Tool life (pcs/edge) 1000 500

Cutting conditions

Tungaloy Competitor
Cutting speed V/c (m/min) 100 60
Feed f (mm/rev) 0.05 0.03
Depth (mm) 2 2
Coolant External External

Result

Improved ProductivityProductivity 280%

Improved Tool LifeTool life 200%