UNIDEX – Stabilizer – AH8015
Customer switches from imitation tools to optimized solution, achieving 18x deeper drilling performance.
Customer previously relied on locally made inserts and guides which breaked after drilling less than 50mm.
By switching to our tools and adjusting the cutting speed, the drilling depth reached approximately 900mm—an 18-fold improvement.
This dramatic increase in productivity and reduction in tool failure led to a successful test and validated the cost-effectiveness of our solution. Our tools delivers both performance and savings.
Share
| Industry | Oil & Gas |
|---|---|
| Component | Stabilizer |
| Material ISO code |
|
| Work material | P550 |
| Material hardness | 35-38 Hrc |
| Machine(spindle type) | BTA Machine |
| Tool family | Holemaking |
| Tool category | Deep hole drilling |
| Product name | Unidex |
| TSR No. | 5192D |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Insert | TPMX240512R-B AH8015 | coated insert |
| Grade | AH8015 | coated insert |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (m/insert) | 0.25 | 0.014 |
| Number of workpieces (pcs/insert) | 0.75 | 0.042 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Tool diameter DC (mm) | 70.00 | 70.00 |
| Hole depth H (mm) | 3500 | 3500 |
| Cutting speed V/c (m/min) | 38 | 22 |
| Feed f (mm/rev) | 0.12 | 0.2 |
| Feed speed Vf (mm/min) | 21 | 20 |