SolidMeister- Helical gear- AH3005
IMPROVED TOOL LIFE & PRODUCTIVITY
Conventional tools had short tool life when cutting speed was increased. However, the SolidMeister for high-hardness materials offers superior wear resistance, enabling high-speed machining.
As a result, machining efficiency was improved by 1.1 times, and tool life was stabilized and extended by 1.5 times.
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| Industry | Automotive |
|---|---|
| Component | Gear |
| Material ISO code |
 H - Hardened material |
| Work material | SCM415H |
| Material hardness | 50 HRC |
| Machine(spindle type) | Multi-axis Lathe |
| Tool family | Milling |
| Tool category | Slot milling |
| Product name | SolidMeister |
| TSR No. | 5389M |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Body | TEB020A2-030/06C4H-50 | |
| Number of teeth | 2 | 2 |
| Cutting diameter | 2 | 2 |
| Overhang (mm) | 6 | 6 |
| Grade | AH3005 | PVD |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 22 | 9 |
| Feed per tooth f/z (mm/t) | 0.05 | 0.11 |
| Feed speed Vf (mm/min) | 350 | 315 |
| Depth of cut ap (mm) | 0.5 | 0.5 |
| Width of cut ae (mm) | 1.7 | 1.7 |
| Coolant | Extarnal | Extarnal |