DuoJust-Cut – shaft – SH725
IMPROVE TOOL LIFE
During parting off of S15C shafts on a Swiss Lathe, the previous tool required frequent insert changes, complicated further by inconvenient replacement of right-hand holders.
By introducing Tungaloy’s DuoJust-Cut equipped with grade SH725 and switching to a left-hand configuration, insert changes became easier and tool stability improved.
As a result, tool life per cutting edge increased by 33%, allowing 400 parts to be produced per edge compared to 300 with the previous solution, and ensuring greater operational efficiency.
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| Industry | Engineering |
|---|---|
| Component | Shaft |
| Material ISO code |
|
| Work material | S15C |
| Machine(spindle type) | Swiss Lathe |
| Tool family | Grooving |
| Tool category | Parting off |
| Product name | DuoJust-Cut |
| TSR No. | 119010G |
Tool
| Tungaloy | Competitor | |
|---|---|---|
| Holder | JSXXR1212F09 | 12x12 shank |
| Insert | JXPG20R15F-15 | 2 corner insert |
| Edges par insert | 2 | 2 |
| Cutting width | 1.5 | 1.5 |
| Grade | SH725 | PVD grade |
Tool life
| Tungaloy | Competitor | |
|---|---|---|
| Tool life (pcs/edge) | 400 | 300 |
Cutting conditions
| Tungaloy | Competitor | |
|---|---|---|
| Cutting speed V/c (m/min) | 151 | 151 |
| Feed f (mm/rev) | 0.03 | 0.03 |
| Depth (mm) | 10 | 10 |
| Coolant | External | External |